Item No

Item Description

KPC Minimum Technical Specifications

Compliance KPC to Fill

Complied

Not Complied

A

Industrial vacuum tanker

4X2 high capacity Truck

B

Make

C

Model

D

Country Of Origin

E

Manufacturers Literature and Specifications Supplied c/w engine

performance curves

F

Constructed to Conform to Kenyan NTSA Act &

Relevant hazardous areas Codes and

Standards.

G

Suitability for use in petroleum environment

1.0

GENERAL

1.1

Supplied new

1.2

Latest production design, standard robust construction, production model year 2022/2023 for the engine , chassis and installations

1.3

Design for heavy duty to meet the requirements to withstand highly corrosive, humid and hot

environment.

1.4

Supply for use on paved/unpaved roads

1.5

Supply in blue vehicle colour inclusive of KPRL Company Logo c/w Address on both sides as shall be

provided by client

2.0

DIMENSIONS AND WEIGHTS

2.1

Overall Length (approx.)

2.2

Overall Width (min.)

2.3

Overall Height (approx.)

2.4

Ground clearance (min.) when loaded

3.0

ENGINE

3.1

Diesel, water cooled, 4 stroke cycle with altitude compensator

3.2

Total displacement (cc)

3.3

Cylinders configuration

3.4

Max. torque in (Nm)

3.5

Max. power output (HP at 1800 rpm) Range from min 230 Kw to Max 280 Kw

3.6

Engine aspiration must be Turbo charger

3.7

Air intake (High intake in particular) To be fitted with automatic engine shutoff valve for hazardous environment. Exhaust must be fitted

with standard spark arrester

3.8

Fuel system must be EFI

3.9

Fuel tank capacity Min (380 Litres), with a lockable fuel cap

3.10

Air cleaner must be disposable dry

type

3.11

Oil and fuel filter type(Heavy duty with replaceable element

3.12

Electronic speed limiter at 90km/h

4.0

TRANSMISSION

4.1

Gearbox: Automatic gearbox

4.2

4X2 with high- low transfer case, front and rear differential lock

4.4

Drive configuration,4x2 with front/ rear differential lock

4.5

PTO to be heavy duty, to be able

to drive the specified pump

5.0

BRAKES,TYRES AND SUSPENSION

5.1

Pneumatically assisted parking brakes

to act on both front and rear wheels

5.2

Independent ABS system

5.3

Service brake: Dual-circuit

compressed air brakes, self-adjusting, compressed air dryer

5.4

Engine Brake: low noise exhaust brake, controlled by hand lever at the steering wheel

5.5

Exhaust brake air pressure assisted

5.6

Tyre size:

Rear/front tyres size; 315/R 22.5

5.7

Suspension :

a) Front: Heavy duty parabolic

springs and telescopic shock absorbers

Rear: heavy duty parabolic springs and shock absorbers

Note: (front and rare axles design capacities sufficient for vehicle load, with pneumatically controlled differential lock)

Hydraulic power assisted and adjustable steering wheel. Brake pedal on the floor to the right of steering wheel. Acceleration to the right of brake pedal. Clutch pedal at the left of the steering wheel.

Right-hand-drive steering side.

6.0

CABIN

6.1

Forward control double cabin in steel frame construction, with hydraulic tilting mechanism, for a crew of 2+1 persons (including the driver).

6.2

The cab shall be adequately insulated against noise, vibration and extreme temperatures. All labels and plates in the cab shall be in English language. Doors: Four lockable doors, with roll

– down windows.

6.3

Seats: One air sprung suspension driver’s seat, fully adjustable. two fixed co-driver’s seat with adjustable

backrest.

facility’ (All seats with three pin safety or seat

6.4

Dashboard: The dashboard shall be equipped with all necessary gauges, pilot lamps and switches for

operation of the chassis

6.5

Controls:

7.0

TANK

7.1

Nominal Capacity: 9000 litres + 3% ullage with 1000litres compartment for water.

7.2

Design: The tank shall be mounted completely torsion free and shall be suitable for even roughest cross- country operation

7.3

TANK

Material: Carbon Steel Shape/Thickness: Cylindrical/5.00mm Specific Gravity: 1.00

Contents. Hazardous waste including solvents type 21 degree flash point Fall over length: Minimum of 2 degree slope

Subframe. Full length subframe ( If required by chassis manufacturer) Mountings: Tipper type flexible mounting with rubbers at front Baffles: Anti-surge walk through type Manholes: None

Front End. Torispherical dish and flange to BS.5500

Type of Door: Fully opening rear door with manual clamps. Earthing strap.

Access steps at rear Safety Catch: Large seal breaking safety interlock Tipping: None

PRV: Tank-top PRV, piped to ground with remote cable-pull

PRV as per relevant ASME/API code or Standard, PTFE components locked, sealed & set - piped to ground.

Gauge: Combined vacuum / pressure gauge, calibrated in working vacuum & pressure

ACOP FEATURES: Dry powder fire extinguisher in box, to rear:

1 off Rollover protection hoop

: Earthing Straps to give complete earthing continuity

: 1/2" and 3/4" earthing points to

rear

: 30' Earthing reel

: Set of 3 Combination Hazchem frames with Fold up Diamond on Front of Cab

: Bursting disc with protective

cover

: Side Guards

: Rear under-run bumper

: Ullage Indicator

: Tank Door Ring to ACOP

regs,

8.0

CONTENTS INDICATOR:

8.1

Sight glass: 2" Diameter 'Glass' sight glass with Ullage mark, cleaning and rodding access &

Stainless shut off valves, with stainless steel ball & PTFE seals

VALVES:

Outlet Valve: 4" lever-operated Ball valve, lockable

Valve Material: Stainless Body and Stainless-steel Plug with PTFE Seals

Valve connections: 4" URT in Stainless Steel with blank cap

Valve position: In the base of the tank barrel if possible (If not then in the bottom of door through the "Knuckle")

Inlet valve: 4" lever operated Ball valve, lockable with internal loading tube (Labelled for use with non flammables only)

Valve Material:Stainless Body and Stainless steel Plug with PTFE Seals

Valve connection: 4" URT in Stainless Steel with blank cap

Valve position: In the base of the rear

door, protected

Other valve (1): Pneumatic overspill valve (sliding knife gate type) interlocked to Power Take Off

Valve Maternal:Cast Iron Body, stainless steel blade with VitonSeals Valve position: Fitted on Tank Top

Other valve (2): Air operated vent valve (Sliding knife gate type) valve operated from ground level

Valve Material: Cast Iron Body, stainless steel blade with Viton Seals

Valve position: Fitted on Tank Top & Operated from ground level

Breaker Valve: 25mm diameter valve fitted in pipework between Valve and Hose connection on Inlet and Outlet valves

VALVE MATERIALS Stainless Body Ball Valves with Stainless steel Ball and PTFE Seals. Cast Iron Body Sliding Knife Gate Valves with Viton Seals

VACUUM SYSTEM:

Exhauster: Mistral 400 or equivalent with flame traps

System deoiler

Drive: Hydraulic

Cut-off: Primary & Secondary overspill canister with cut out, Stainless steel ball & 1.5" drain

Cut-off Balls: Material of Cut off ball is Stainless Steel.

Cut-off Seals: Material of Cut off Seals is PTFE

Protection: Suction side grit strainer & check valve

Control: Air Operated vacuum or pressure selection & 3" URT Stainless Steel connection on outlet. 1 Off length of 3" diameter hose

Control location: On nearside

9.0

JETTING SYSTEM

Divisions. One to give 100 galls water compartment with 20" bolted access plate Sight

Glass: 2" Diameter Full depth Acrylic sight glass in front compartment.

Water Intake: 3" approved no back syphon hydrant filler - Std 2.1/2" quick coupling

Jetting Pump: Speck NP25 high pressure pump (up to I Ogpm @ 2000psi) Drive: Hydraulic

Hose reel: Manual on nearside with 100' x 1/2" high pressure hose

11.0

LIGHTING:

: 2 off worklights, I on nearside and I to rear

: Amber flashing beacon fitted at rear on offside

: End outline marker lights and side marker lights and reflectors

12.0

STORAGE:

Hose storage: 4" hose boxes on both sides, lockable

Other storage: Steel Tool Locker Mudguards: 14 SWG steel and mudflaps

13.0

GENERAL:

Regulations: Construction and Use. S.I. 2095 or Equivalent

Fully labelled to Code of Practice requirements

Quality Ass: Design & Construction insurance approval plate Testing: Hydraulic test to 23 psi/full vacuum. Operating press/vac 15 psi/28"Hg

Weight ticket: Weight ticket supplied

Labels: Safety labels, operating and maintenance instructions

: Plate Stating: Width, Height, Weight Laden & Unladen, Material of contruction and Max working

pressure.

14.0

PAINTWORK:

14.1

Internal finish: Bitumen Spray Lining

External Finish: Shotblast, primed & finish painted 1 colour, 2 pack paint, chassis black

Cab Finish: Cab prepared, primed & finish painted in one colour, in 2 pack paint Wheel finish: Factory Finish

EXTRAS:

Hoses.12 off Rubber plicord oil 4" Diameter hoses with Alloy URT fittings - 10' long to fit hose boxes.

Other features: Rear under-run protection

Automatic PTO disengagement

linked to handbrake

14.2

Mud Guards:

Provided with rubber mud flaps both

front and rear. Made of steel structure, aluminum covered.

15.0

ELECTRICAL EQUIPMENT

15.1

Traffic installation as per Kenya Traffic Regulations, 24V, vehicle wired for hazardous environment Illumination: Lighting system for the interior of the cab, pump compartment and storage lockers.

Automatic switching on when doors

or roller

15.2

Front dash board/Rear View Camera: The vehicle shall be fitted with a rear view camera whose display shall be mounted strategically for easy viewing by the driver. The camera view shall be triggered by either the engagement of the reverse gear or/and a switch when the vehicle is

stationary.

The cameras should be capable of picking at least 270degrees of the rear of the vehicle including the pump compartment.

The cameras shall have integrated sensors with a warning signal should the vehicle move very close to an

object at the rear while reversing.

15.3

Lighting to CAP 403 sub. 23 Traffic Act

15.4

Standard Instruments and gauges for Charging, Oil, Coolant, Indicators, Fuel Level, Coolant Temp. & Rev Counter

16.0

STANDARD EQUIPMENT /

FEATURES

16.1

Air conditioning system

16.2

Music system with USB input, plus two speakers -

16.3

4No. Rear view mirrors external

16.4

2 No. Near side external view mirrors

16.5

1 No. front approach mirror

16.6

Sump guard

16.7

Front tow hook

16.8

Rear towing Hook

16.9

Spare wheel c/w lockable carrier

16.10

Vinyl seat surface material

16.11

Laminated windshield glass

17.0

FINISH

17.1

Superstructure: blue Frame: Nova Grey.

Rims: Glossy black as per RAL 9005.

Bumpers: Glossy black.

Fenders: Glossy black.

17.2

Rust: Protection of the under part and substructures with bitumen base coating.

Protection: The interior of all steel profiles shall be treated with anti- corrosion Tectyl tar and shall be provided with venting holes, so as to prevent rattling and corrosion. The general use of anodized light-alloy paneling, in combination with Tectyl interior coating, shall allow the vehicle to be used in a salt laden, high humidity atmosphere, with hardly any corrosion problems.

Tire Pressure lettering: Above the wheels in bar.

Logo: In simple letters as per client specifications.

18.0

STANDARD FIRE ACCESSORIES

18.1

Two 9kg dry powder extinguishers

19.0

MANUALS

19.1

All literature in English language.

19.2

Maintenance manual for the fire water pump & all accessories including wiring diagrams for the

control panels

19.3

Repair/ service catalogues plus CD supplied.

19.4

Parts catalogues plus CD supplied.

20.0

OTHER REQUIREMENTS

20.1

Vehicle should be Registered by the registrar of motor vehicles c/w Logbook.

20.2

Technical training for Operators and maintenance team on model supplied.

20.3

Parts and Service

20.6

Any items not included in this specification but which are deemed necessary for efficient or improved operation of this equipment shall be

included in this tender.

20.7

Factory Acceptance Test:

Unit will be inspected by at least 4 KPC engineers after construction at the factory before delivery for

compliance with these specifications.

20.8

Delivery Period in weeks.

20.9

Must submit copies of Certified Audited financial accounts for the last three (3) years i.e. Year 2020, 2021, and 2022. The audited accounts must be provided as per guidelines by the Institute of Certified Public

Accountants Kenya (ICPAK)