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Beiben fuel tank truck operation manual

Sep 11, 2023

Beiben tank truck,also named as beiben fuel tank truck, beiben fuel delivery truck, beiben fuel bowser truck. It is a special tank vehicle used to transport various petroleum products. Its body looks like a huge can, with a solid metal shell and multiple sealed lids. Usually, a tanker truck consists of a moving engine, a tank loaded with oil products and various control devices. The chassis of  tanker truck is usually made of strong, high-strength materials that can withstand heavy oil loads. In the tank, oil products are loaded and unloaded through pipes and valves.

These pipes and valves are sealed under high pressure to ensure that the oil does not leak. In addition, the tank truck is also equipped with a booster pump and a pressure gauge to monitor and control the flow and pressure of the oil. In order to ensure the safety of the transportation process, tank trucks are usually equipped with various safety equipment. For example, they are equipped with various protection systems such as sprinkler equipment, fire extinguishers and explosion-proof devices to prevent fires or explosions in the event of oil leaks or accidents.

The Beiben Fuel Tanker Truck equipped with Liquidometer, rear climbing ladder, Euro standard valves & Manhole, side & rear guard plate and fire extinguisher to help keeping the trucks safety. Cab for the single-row Air Suspension seat and sleeper, comfortable driving feeling. Therefore, the vehicle is an ideal Fuel Tanker Truck mainly for fuel storage & fuel transportation.

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(Preview for your Beiben 20CBM Fuel Tanker Trucks)

Chapter 2, Main Technical Data

Basic parameter:

Items

20CBM BEIBEN Fuel Tanker Truck

 

Outer Dimension(L×W×H)(mm)

9800x2500x3050

Wheelbase (mm)

4500+1350

Kerb Weight(kg)

12000

GEAR

Gearbox brand

FAST

Model

9-shift gearbox

Type

Manual

Cab capacity(includes driver)

2

 

Brand

BEIBEN

Model

WP7.300E30

Type

Six cylinder inline, four stroke, water-cool, turbocharged Inter-cooling, diesel

Rating Power(kW/HP)

220/300

Note: 1.The vehicle height includes Rear Climbing Ladder.

2. We keep the right to revise the parameters on the list above.

Water Tanker basic parameter list

Items

Parameter

Fuel tanker

Capacity (Liters)

20000

Material

Standard Carbon Steel

Painting

Internal

With anti-rust painting

External

Light Green painting

Special Equipment

Liquidometer

Equipped on side of tank

Valves

Equipped on side of tank

Climbing Ladder

Equipped at rear of tank

Safety Guard

Equipped on top of tank

Fuel Pump

Model

80YHCB-60

Fuel Flow Rate (m³/h)

60

Working Pressure (MPa)

0.6

Revolving Speed (r/min)

900

Self-Suction Height (m)

6

Rated Power (kw)

7.5

 

Chapter 3, Fuel Pump & Fuel Dispenser

Brief introduction of 80YHCB-60 fuel pump:

Beiben fuel tanker truck use TOP Chinese brand Fuel Pump and pump model is 80YHCB-60. The pump is newly produced National Patent Products which based on many years’ independent developing & production of arc gear pump. Also the pumps comply with national standards JB/T6434-92. Advanced features for the pump showing as below: Simple Structure, Smooth Operation, High Efficiency and Reliable Operation.

Below is overview for 80YHCB-60 model fuel pump:

info-568-501 info-495-442

 

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Items

Notification

1

Usage

Installed on Fuel Tanker Truck

Installed on Fuel Storage House

2

What need to pay attention while installed on fuel tanker truck

The pump get power from PTO

The pump is installed in hanging bracket under chassis frame

Pumping-In pipeline should match with pump hole, and max. suction height less than 7m

On working condition, the pressure gauge less than 0.5MPa, and vacuum gauge less than -0.08MPa

3

Before start working

Test the shaft valve direction of rotation

Test the Fittings and Flange sealing

Test all valves

4

Cleaning suggestion

Washing the filter have a month, so to avoid any block

Adjust the discharging pressure of safety valve

5

Pump revolution speed suggestion

The pump revolution speed should be from LOW to HIGH, and speed up slowly. Not allowed any over revolution speed or any instability speed

6

Watching pressure gauge & vacuum gauge while pump working

When pressure gauge higher, means the lifting is over height or the pumping-out pipeline is blocked

When vacuum gauge high, means the suction is over distance or the pumping-in pipeline is blocked

7

Maintenance for cold weather and not working

Discharging all storage inside pump, which can avoid frost crack

8

Maintenance for long-term use

Treated with anti-rust processing and keeping properly

9

Maintenance for bearings

Filling calcium grease every half year

10

Pipeline installation suggestion

The pipeline should be installed at proper height and position

11

Stop working suggestion

When stop the truck, firstly disconnect the PTO handle, secondly close the inlet & outlet valve of the fuel pump

12

Start working suggestion

When no medium inside the fuel pump, strictly forbidden starting

How to Installation & Maintenance 80YHCB-60 fuel pump:

Chapter 4, Fuel Tanker Truck Structure Componentsⅰ,Fuel Tanker Structure Components

Overview for BEIBEN fuel tanker truck technical drawing:

info-1141-411

 

Above drawing show that there are safety-guards at two sides & rear; on top of tank equipped two Euro standard Manholes, also pipeline & box on two sides; at rear of tank equipped climbing ladder. The whole fuel tank is oval shape:

Top of the Tank: Antiskid plate and 2 sets Euro standard manhole cover

 

2 sets Euro standard manhole covers with Key (Top of tank)

info-432-334

 

Antiskid Plate for safety (Top of tank)

info-506-334

 

Rear of the Tank: Working Platform, Climbing Ladder, Safety Guard & Pipeline Container

Safety Guard (Rear of tank)

Pipeline Container (Rear of tank)

Climbing Ladder (Rear of tank)

Rear Working Platform for easy operation

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Side of the Tank:

Left Side: Tool Box, Pipeline storage box & Fire-extinguisher storage box

Fire-extinguisher storage box

Tool Box

Pipeline Storage Box

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Right Side: Tool Box, Pipeline storage box & Fire-extinguisher storage box

Fire-extinguisher storage box

Pipeline Storage Box

Control Valves Box

 

Fire-extinguisher storage box (Two sides) & 3kg powder fire-extinguisher (2 sets)

 

Driver’s side of the Tank: Fuel Valves

Flow Meter

Fuel Inlet & Outlet Valve

Submarine Emergency Valve Controller (under tank) which connect tank and pump

Fuel Inlet Valve

Fuel Outlet Valves

Operation Guidance

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ⅱ,Fuel Pipeline Structure Components

Pipeline is to fuel truck what blood vessel is to human body! The fuel tanker trucks pipeline system is simple but very practical. One main pipeline connect with fuel tank and fuel pump, which means there are two ways to collection fuel: firstly is pumping fuel directly through Fuel pump (suggest method); secondly is collection fuel from top Manhole.

 

At side of the truck which installed Fuel pump, also Fuel inlet & outlet valves (Pipeline system as below):

Zeroing Operation Button

Total Fuel Flow

Real-time Fuel Flow

info-712-571

 

Scheme one: Record the Real-time Fuel Flow, which is dispensing flow.

Scheme two: Record the Total Fuel Flow, the dispensing flow is Difference for the first and second one

Submarine Emergency Valve Controller (under tank) which connect tank and pump

Fuel Outlet Valve (Exit) One

Pumping fuel out of the tank

Flow Meter

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Fuel Inlet Valve (Entrance) Three

Pumping fuel into the tank

Three-Way Filter Container

Fuel Outlet Valve (Exit) Two

Pumping fuel out of the tank

 

Chapter 5, Fuel Tanker Truck Working Principles

The operator should fully understand Whole Structure and Working Principle for BEIBEN Fuel Tanker Truck before any operation. Only trained person can operate this vehicle properly and to prevent unnecessary accidents and equipment damage.

 

ⅰ,How are the fuel trucks working?

The BEIBEN Fuel Tanker Truck makes use of the special power take off (PTO) to get power from the engine, and then transfer the power to the Fuel Pump via drive axle so to rotate the pump. The fuel pump, pipelines, valves and joints consist of the pipeline system. Turn on/off valves through the regulated program, the pump can pumping-in fuel into the tank, also can pumping-out the fuel. As for the Flow Meter, this can be used record the flow of the fuel.

ⅱ,What is the main component for truck?

The fuel tanker truck is refitted based on the BEIBEN 6*4 LHD chassis. The refit part includes fuel carrying assembly, actuator device, pipeline system, operation system and flow record system.

Fuel carrying assembly: A carbon steel container shaped ellipse, with anti-rust painting, which capacity can be up to 20,000Liter and be used to store and transport oil.

Actuator device: includes power take off, drive line, etc., which can pass the power from the chassis to the pump.

Pipeline system helps come to all special functions.

Operation system: helps come to all special functions’ convert.

Flow record system: helps to record fuel flow volume.

ⅲ, How to operate fuel tanker trucks?. (Very Important)

Refer to Chapter 4 and get more information about valves structure component.

 

Please Note:When wrench is PARALLEL with pipeline, the pipe flow;

When wrench is VERTICAL with pipeline, the pipe closed.

Fuel Outlet Valve One

Ball Valve 1

Flow Meters

Ball Valve 2

Ball Valve 3info-1-1

Ball Valve 4

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Fuel Outlet Valve Two

Fuel Inlet Valve Three

 

Fuel Outlet Valve One: Fuel Outlet Valve, Flow Meter working

Fuel Outlet Valve Two: Fuel Outlet valve, Flow Meter not working

Fuel Inlet Valve Three: Fuel Inlet Valve, Flow Meter not working

 

Ball Valve One, Two, Three, Four control the fuel flow in the pipeline system

 

Read the below Operation Chart carefully before any operation:

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